{"id":13343,"date":"2024-04-14T09:32:16","date_gmt":"2024-04-14T07:32:16","guid":{"rendered":"https:\/\/staging.accentform.com\/referenzen\/bionic-spheres\/"},"modified":"2024-04-24T19:34:47","modified_gmt":"2024-04-24T17:34:47","slug":"bionic-spheres","status":"publish","type":"services","link":"https:\/\/accentform.com\/en\/referenzen\/bionic-spheres\/","title":{"rendered":"Bionic spheres"},"content":{"rendered":"\n<h2 class=\"wp-block-heading\"><em>CUSTOM-MADE MERCROBES &#8211; THE NEW VARIETY OF SHAPES FROM A PHARMACEUTICAL COMPANY<\/em><\/h2>\n\n<figure class=\"wp-block-image alignright size-full is-resized\"><img fetchpriority=\"high\" decoding=\"async\" width=\"600\" height=\"600\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-3d-modell.jpg\" alt=\"CNC model bionic sphere\" class=\"wp-image-11203\" style=\"width:245px;height:auto\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-3d-modell.jpg 600w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-3d-modell-300x300.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-3d-modell-150x150.jpg 150w\" sizes=\"(max-width: 600px) 100vw, 600px\" \/><\/figure>\n\n<p>With bold, powerful colors in stimulating combinations, the new brand identity of a leading pharmaceutical company presents the true nature of science instead of the clich\u00e9d world of sterile laboratories. The organic world of forms inspired by cell structures is always fascinating and unusually shaped. The organic world of shapes was the inspiration for bionic spheres.  <\/p>\n\n<p>Strong partners are needed to stage this variety of colors and shapes spatially and haptically at international congresses &#8211; no problem with ACCENTFORM, even in a short time.<\/p>\n\n<p>With the commission to build a total of 24 bionically shaped spheres, the challenge was born to achieve the almost impossible within 17 working days. This is because the following special features had to be considered in the production approach:<\/p>\n\n<figure class=\"wp-block-image alignleft size-full is-resized\"><img decoding=\"async\" width=\"1000\" height=\"1000\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel.jpg\" alt=\"Bionic sphere\" class=\"wp-image-11204\" style=\"width:229px;height:auto\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel.jpg 1000w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-300x300.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-150x150.jpg 150w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugel-768x768.jpg 768w\" sizes=\"(max-width: 1000px) 100vw, 1000px\" \/><\/figure>\n\n<ul class=\"wp-block-list\">\n<li>the bionically shaped surface<\/li>\n\n\n\n<li>with \u00f8 1m &#8211; despite 15 mm wall thickness, keep the weight as low as possible<\/li>\n\n\n\n<li>for \u00f8 2m &#8211; division into quarters with invisible connection<\/li>\n<\/ul>\n\n<p>Thanks to perfect cooperation with CNC model making, ACCENTFORM was able to start preparing the 1 m models of the northern and southern hemispheres for mold making after just four days. After another four days, the final models for the 2-meter sphere were processed, which had to be constructed in a much more complex way with its inner and outer shell.<\/p>\n\n<h3 class=\"wp-block-heading\"><strong><br\/>BIONIC SPHERE \u00d8 1 M<\/strong><\/h3>\n\n<p>For the small sphere, an adhesive resin was used after the first layers of laminate in order to achieve a wall thickness of approx. 15 mm after sealing with further layers of laminate. After curing, the halves were demolded and handed over to the grinder, who cut the individual sections to size. Once the northern and southern hemispheres had been united and fine-tuned, the equalization work and painting preparations began. On the eighth day, the first 1 m balls were painted in the company&#8217;s exciting color palette.<\/p>\n\n<h3 class=\"wp-block-heading\"><strong>BALL \u00d8 2 M<\/strong><\/h3>\n\n<p>For the large spheres, the approach was somewhat more complex: after completing the four production molds (north-south hemisphere \/ inner-outer shell), the individual shells were laminated as usual. After a complex mold construction, the hemispheres were cut in half again to meet the requirement for an easily transportable quarter division. Another requirement was to &#8220;hide&#8221; the connections as well as possible and to make them tradable worldwide. ACCENTFORM engineers developed a simple and easy-to-use connection that allows the individual parts to be fixed and released in a concealed manner using a special tool and a simple handle. The final paint job in the bright corporate colors brought the Merkroben to life.<\/p>\n\n<figure class=\"wp-block-gallery has-nested-images columns-default is-cropped wp-block-gallery-1 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugeln.jpg\"><img decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11200\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugeln.jpg\" alt=\"Bionik Sphere balls\" class=\"wp-image-11200\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugeln.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugeln-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugeln-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugel-detail.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11201\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugel-detail.jpg\" alt=\"Bionic models made of GRP\" class=\"wp-image-11201\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugel-detail.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugel-detail-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-sphere-kugel-detail-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/detail-kugel.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11198\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/detail-kugel.jpg\" alt=\"Detail bionic sphere\" class=\"wp-image-11198\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/detail-kugel.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/detail-kugel-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/detail-kugel-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n<\/figure>\n\n<h2 class=\"wp-block-heading\">Pictures from production<\/h2>\n\n<figure class=\"wp-block-gallery has-nested-images columns-7 is-cropped wp-block-gallery-2 is-layout-flex wp-block-gallery-is-layout-flex\">\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11187\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell.jpg\" alt=\"Production model, hemisphere &#xF8; 2 m\" class=\"wp-image-11187\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-bionik-sphere-kugel.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11186\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-bionik-sphere-kugel.jpg\" alt=\"Model of a hemisphere, coated\" class=\"wp-image-11186\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-bionik-sphere-kugel.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-bionik-sphere-kugel-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/modell-bionik-sphere-kugel-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-kugelsegment.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11194\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-kugelsegment.jpg\" alt=\"Production form, a quarter sphere\" class=\"wp-image-11194\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-kugelsegment.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-kugelsegment-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-kugelsegment-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gelcoate-oberflaeche.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11195\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gelcoate-oberflaeche.jpg\" alt=\"Coating the production mold with gelcoat\" class=\"wp-image-11195\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gelcoate-oberflaeche.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gelcoate-oberflaeche-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gelcoate-oberflaeche-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/laminieren-der-negativform.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11188\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/laminieren-der-negativform.jpg\" alt=\"Laminating a hemisphere &#xF8; 1 m\" class=\"wp-image-11188\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/laminieren-der-negativform.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/laminieren-der-negativform-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/laminieren-der-negativform-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-teile-verbinden.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11192\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-teile-verbinden.jpg\" alt=\"Connecting the inner and outer shells\" class=\"wp-image-11192\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-teile-verbinden.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-teile-verbinden-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-teile-verbinden-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-schleifen.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11193\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-schleifen.jpg\" alt=\"Surface treatment\" class=\"wp-image-11193\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-schleifen.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-schleifen-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/gfk-schleifen-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugel-kleben.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11189\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugel-kleben.jpg\" alt=\"Glue ball\" class=\"wp-image-11189\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugel-kleben.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugel-kleben-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugel-kleben-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelhaelften-kleben.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11191\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelhaelften-kleben.jpg\" alt=\"Bonding the inner and outer shells\" class=\"wp-image-11191\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelhaelften-kleben.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelhaelften-kleben-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelhaelften-kleben-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/schleifen.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11185\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/schleifen.jpg\" alt=\"Grinding the joints\" class=\"wp-image-11185\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/schleifen.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/schleifen-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/schleifen-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelherstelllung-halle.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11190\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelherstelllung-halle.jpg\" alt=\"Ball production\" class=\"wp-image-11190\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelherstelllung-halle.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelherstelllung-halle-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/kugelherstelllung-halle-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugeln.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11196\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugeln.jpg\" alt=\"Balls in production hall\" class=\"wp-image-11196\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugeln.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugeln-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugeln-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionische-kugel-lackieren.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11199\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionische-kugel-lackieren.jpg\" alt=\"Painting the bionic sphere\" class=\"wp-image-11199\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionische-kugel-lackieren.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionische-kugel-lackieren-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionische-kugel-lackieren-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n\n\n\n<figure class=\"wp-block-image size-large\"><a href=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugel.jpg\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" data-id=\"11197\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugel.jpg\" alt=\"Finished ball\" class=\"wp-image-11197\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugel.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugel-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/fertige-kugel-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/a><\/figure>\n<\/figure>\n\n<p><em><strong>Conclusion:<\/strong><\/em><strong><br\/><\/strong>Despite the tight schedule and certain challenges, the ACCENTFORM team was able to master this special assignment very well. The 24 balls are an eye-catcher at various events around the world.<\/p>\n\n<figure class=\"wp-block-image aligncenter size-full\"><img loading=\"lazy\" decoding=\"async\" width=\"800\" height=\"600\" src=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugeln.jpg\" alt=\"Finished balls before transportation\" class=\"wp-image-11202\" srcset=\"https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugeln.jpg 800w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugeln-300x225.jpg 300w, https:\/\/accentform.com\/wp-content\/uploads\/2024\/03\/bionik-kugeln-768x576.jpg 768w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/><\/figure>\n\n<div style=\"height:45px\" aria-hidden=\"true\" class=\"wp-block-spacer\"><\/div>\n\n<h2 class=\"wp-block-heading\">Project details bionic spheres<\/h2>\n\n<div class=\"wp-block-accentform-project-data\">\n<div class=\"wp-block-accentform-project-detail\">\n<h3 class=\"wp-block-heading\">Customer<\/h3>\n\n\n\n<p>Hillebrand Hamburg<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-accentform-project-detail\">\n<h3 class=\"wp-block-heading\">Dimensions\/weight<\/h3>\n\n\n\n<p>\u00d8 1m Weight approx. 20kg<br\/>\u00d8 2m Total weight approx. 45kg<\/p>\n<\/div>\n\n\n\n<div class=\"wp-block-accentform-project-detail\">\n<h3 class=\"wp-block-heading\">Project number<\/h3>\n\n\n\n<p>P16018<\/p>\n<\/div>\n<\/div>\n","protected":false},"featured_media":13344,"template":"","manufacturing-cat":[],"services-categories":[82,91],"class_list":["post-13343","services","type-services","status-publish","has-post-thumbnail","hentry","services-categories-grp-spheres-domes-radomes","services-categories-model-making-mold-making"],"blocksy_meta":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.4 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Bionic spheres - ACCENTFORM<\/title>\n<meta name=\"description\" content=\"ACCENTFORM is a technological leader in plastics processing and GRP. 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